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Understanding Components of Aluminium Formwork: A Comprehensive Guide by Manufacto India
08 April, 2025
As a registered manufacturer of high-quality aluminium construction products, Manufacto India stays closely aligned with evolving industry demands. Traditional formwork methods are gradually falling short—challenged by tighter deadlines and the need for higher precision in modern construction. That’s where aluminium formwork systems step in, offering a faster, more accurate, and cost-effective alternative.
In this blog, we break down the core components of aluminium formwork and explore how each element contributes to building smarter, taller, and more efficiently.
Wall Panels
Definition:
Wall panels create the vertical yardsticks for sculpting concrete walls and columns.
Key Features:
Capability to be vertically stacked with adjoining panels to form a single module
Manufactured from high-grade alloys of aluminium
Slab panels, aesthetic and economical
Definition:
This set of panels holds the horizontal slabs in place until the concrete is set.
Key Features:
- Specifically made for withstanding the loads of wet concrete
- Integrated with the beams for added structural support
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Achieves a uniform and level slab finish
Beam Formwork
Function:
Horizontal beams are formed and supported by side and bottom wall panels.
Key Features:
- Particular importance for bearing elements
- No leakage assembly to ensure clean lines of concrete
-
Maintains relative position accuracy
Deck Panels
Function:
Deck panels rest upon beams and contain the slab concrete until the concrete is poured.
Key Features:
- Lightweight aiding in faster assembly
- Achieves uniformity in slab thickness
Important for monolithic construction
Prop / Drop Heads
Function:
These heads hold the deck and slab panels while allowing for early stripping of the props.
Key Features:
- Accelerate project timelines
- Limitless height adjustments to slabs
-
Optimizes time without sacrificing structural integrity
Wedge Pins & Tie Rods
Function:
These elements join the formwork and also serve to spatially fix the formwork panels.
Key Features:
- Wedge pins give total panel security
- Tie rods prevent lateral movement caused by concrete thrust
-
Makes setting up and taking apart structures easy
Kickers / Starter Panels
Function:
These panels make the wall formwork and align it at the base with the kickers accurately.
Most Important Parts:
- Precise Wall Alignment
- Heightens Structural Integrity
Required for Vertical Formwork Precision
Corner Internal and External Panels
Role:
Used for joining wall panels at the internal and external corners.
Most Important Parts:
- Prevents leakage at the corners
- For rooms internal panels at an intersection of two rooms
-
External panels at joins of two external walls
Wall Ties/Tie Bars
Role:
Controls the distance between two opposing wall panels.
Most Important Parts:
- Quality control of the wall thickness
- Gives support structurally sideways
-
Controls the vertical alignment during concrete pouring
Striking/Lifting Handles
Role:
For the removal and repositioning of formwork after the concrete has set.
Most Important Parts:
- Simple to use
- Requires less work
-
Saves formwork from damage during removal
Brackets and Scaffold Bracing
Role:
These support the formwork system at increased heights to ensure safe and precise positioning of the structure.
Most Important Parts:
- Essential although temporary stability of the structure
- Improves safety of workers
-
Stops elevated structures from distorting
Soffit Panels & Soffit Bolts
Role:
Serves as a base for slabs which are attached using soffit bolts.
Primary Highlights:
- Secures slab formwork.
- Provides ease and speed for putting together and taking apart the formwork.
-
Contributes towards the formwork rigidity
Why Go For Aluminium Formwork by Manufacto India?
Manufacto India is emerging as a frontrunner in India for the formwork manufacturing sector. There is, however, one reason for the faster adoption of these formwork systems by top construction companies and developers: Because top builders and developers prefer us, and for these reasons:
✅ Fast Turnaround: Faster to put together and take apart.
✅ High Precision: Accuracy from prefabricated parts.
✅ Low Maintenance Sustaining Life Cycle: More than 200 useable cycles.
✅ Sustainable Eco-Friendly Construction: Lessened need for timber.
✅ Reduced Skilled Labor Dependency: Interlocking systems provide ease-of-use.
Afterword
Stronger buildings take time, and precision requires the proper tools. Each element of the aluminium formwork system, such as the wall panels and the soffit bolts, works together for a faster, stronger construction. Embracing future construction tech has become a necessity with the growth in the real estate and infrastructure sectors.
At Manufacto India, we strive to push you towards the future with our formwork solutions. We do not only manufacture formwork.
Would you like to utilise aluminium formwork in your next project?
📩 Reach out to us here or give us a call. Our engineers are itching to chat.