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Understanding Components of Aluminium Formwork : A Comprehensive Guide by Manufacto India
As a registered manufacturer of construction aluminium products, we at Manufacto India follow trends in the industry. Formwork is no longer as useful as it used to be because of the time constraints and the high quality standards which require modern approach. Aluminium formwork systems is one such approach which has opened new gates super fast, accurate, and economical construction.
In this blog, we outline the key components of aluminium formwork and elaborate on every part’s role in creating efficient, towering building.
1. Wall Panels
Definition:
Wall panels create the vertical yardsticks for sculpting concrete walls and columns.
Key Features:
Capability to be vertically stacked with adjoining panels to form a single module
Manufactured from high grade alloys of aluminium
Roof panels are designed together with side panels to enhance aesthetics.
2. Slab Panels esthmtl, economicll
Definition:
These set of panels hold the horizontal slabs in place until the concrete is set.
- Primary Attributes:
Specifically made for withstanding the loads of wet concrete
Integrated with the beams for added structural support
Achieves a uniform and level slab finish
3. Beam Formwork
Function:
Horizontal beams are formed and supported by side and bottom wall panels.
Key Features:
Particular importance for bearing elements
No leakage assembly to ensure clean lines of concrete
Maintains relative position accuracy
4. Deck Panels
Function:
Deck panels rest upon beams and contain the slab concrete until the concrete is poured.
Key Features:
Lightweight aiding in faster assembly
Achieves uniformity in slab thickness
Important for monolithic construction
5. Prop / Drop Heads
Function:
These heads hold the deck and slab panels while allowing for early stripping of the props.
Key Features:
Accelerate project timelines
Limitless height adjustments to slabs
Optimizes time without sacrificing structural integrity
6. Wedge Pins & Tie Rods
Function:
These elements join formwork and also serve to spatially fix the formwork panels.
Key Features:
Wedge pins give total panel security
Tie rods prevent lateral movement caused by concrete thrust
Makes setting up and taking apart structures easy
7. Kickers / Starter Panels
Function:
These panels make the wall formwork and align it at the base with the kickers accurately.
Most Important Parts:
Precise Wall Alignment
Heightens Structural Integrity
Required for Vertical Formwork Precision
8. Corner Internal and External Panels
Role:
Used for joining wall panels at the internal and external corners.
Most Important Parts:
Prevents leakage at the corners
For rooms internal panels at an intersection of two rooms
External panels at joins of two external walls
9. Wall Ties/Tie Bars
Role:
Controls the distance between two opposing wall panels.
Most Important Parts:
Quality control of the wall thickness
Gives support structurally sideways
Controls the vertical alignment during concrete pouring
10. Striking/Lifting Handles
Role:
For the removal and repositioning of formwork after the concrete has set.
Most Important Parts:
Simple to use
Requires less work
Saves formwork from damage during removal
11. Brackets and Scaffold Bracing
Role:
These support the formwork system at increased heights to ensure safe and precise positioning of the structure.
Most Important Parts:
Essential although temporary stability of the structure
Improves safety of workers
Stops elevated structures from distorting
12. Soffit Panels & Soffit Bolts
Role:
Serves as a base for slabs which are attached using soffit bolts.
Primary Highlights:
Secures slab formwork.
Provides ease and speed for putting together and taking apart the formwork.
Contributes towards the formwork rigidity.
Why Go For Aluminium Formwork by Manufacto India?
Manufacto India is emerging as a frontrunner in India for the formwork manufacturing sector. There is, however, one reason for the faster adoption of these formwork systems by top construction companies and developers: Because top builders and developers prefer us, and for these reasons:
✅ Fast Turnaround: Faster to put together and take apart.
✅ High Precision: Accuracy from prefabricated parts.
✅ Low Maintenance Sustaining Life Cycle: More than 200 useable cycles.
✅ Sustainable Eco-Friendly Construction: Lessened need for timber.
✅ Reduced Skilled Labor Dependency: Interlocking systems provide ease-of-use.
Conclusion
Stronger buildings take time, and precision requires the proper tools. Each element of the aluminium formwork system such as the wall panels and the soffit bolts work together for a faster, stronger construction. Embracing future construction tech has become a necessity with the growth in the real estate and infrastructure sectors.
At Manufacto India, we strive to push you towards the future with our formwork solutions. We do not only manufacture formwork.
Would you like to utilize aluminium formwork in your next project?
📩 Reach out to us here or give us a call. Our engineers are itching to chat.